Three styles are available, which range from our 18oz, 1/4" thick Velourtex Car Mats up to our premium 48oz, 1/2" thick Luxe Car Mats which are constructed of premium nylon yarn. Depending on the material, you can have a car carpet made in any color. This step is followed by adding the front/rear door pillars, the body side panels, rear deck, hood and roof. Carpet: Carpet is a rich floor covering which is basically a textile product consist of two layers, upper layer call “pile” attached with pre woven lower layer. There is a difference between carpet and Rug. That plush sea of carpet keeping the floor of your living room nice and soft actually starts off as a bunch of loose strands of fibers called staples. Step 1: Lay the new carpet over the old one to ensure it fits. Additionally, the manufacturing process is not complex. One of the largest carpet manufacturers, Mohawk, claims that their Smart Strand with Dupont Sonora is made of 37% corn sugar and that is has no formaldehyde and is “low VOC,” but it is very difficult to get specific information out of them unless you go through one of their distributors. Mohawk is a leading carpet manufacturer. Since 1930, Cactus Mat has been producing quality mats and carpet protecting runners for the food service industry. The United States has approximately 100 plants that manufacture ceramic tile, which shipped about 507 million ft.2 in 1990 according to the U.S. Department of Commerce. Specializing in kitchen mats, anti-fatigue mats, and other types of commercial floor mats and flooring products, Cactus Mat commercial mats help you protect your floors! Tufting begins with the process of weaving the synthetic or staple fiber into a primary backing material. They have received mixed reviews by consumers for their flooring and installation. There are basically three steps to manufacturing carpet. The company sells carpet from many of the major manufacturers. It's one method of dyeing carpet during production. Installing the carpet. Rubber floor mats include industrial rubber mat, anti-static mat, anti-vibration mat, anti-fatigue mat, high school wrestling mats, rubber mats for use at home, entrance mats, interior mats and so on. Even if we have to have your carpet custom made it will still be shipped out within three days of your order. Carpeting in thousands of styles, colors, textures; stain-free, wear-free, worry-free. It is not a difficult job if you follow a few basic instructions. Step 1 Leave the rubber flooring kit out in the sun while you disassembling the carpet from your vehicle. 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