To cut off a door without splintering the finish, use a guide and sharp blade in a circular saw, and deeply score the cut line with a utility knife. Position the template on the outside of the door in the exact location where you want the door. I cut steel doors on a table saw or with a circular saw. Trimming a wood door with a circular saw without splintering the wood or damaging the finish is a challenge. And you will have only a partially clad metal door. Re: Cut down an insulated steel door. Cutting off more than 1/8" will remove the metal on that edge and make a mess. Use this 2-1/4 in. I've used a jigsaw with a metal cutting blade. It is a foam filled door with a steel skin, not aluminum. If you absolutely have to cut it, you can purchase a Dremel tool with a metal cutting blade. If you cut the door, it will not have the bottom seal anymore, and the edge will be very sharp. • Chamfer the door bottom to hide bobbles in the cut and to prevent snagging and chipping in daily use. Say you need to trim the door by 3/4″ because of your new shag carpeting. I put some nice steel doors in that were primed and painted right away, 5-6 years later and they are rusted on the corners. If you’ve just installed carpeting, your doors will probably rub and bind, which means that you have to trim off the bottoms. Pay attention that you have to cut them at an angle and notch them for the threshold. The Best Way to Cut Off a Door Bottom. It provides additional protection in the event of bad weather. Storm doors usually have windows so that you can still see outside after opening the main door. but most if you take an inch off the bottom you will cut out the door sweep. If you absolutely have to cut it, you can purchase a Dremel tool with a metal cutting blade. 12' 3" Brown Steel Bottom Trim. You can trim the sides of the part you cut off and replace that back into the bottom of the door. Measure and mark the door from the top down along each edge, 1/4-inch shorter than the shortest measurement of your jamb. Using a table saw with a fine blade is one method of getting your outside metal door cut to size. have you priced out a fiberglass? I cut steel doors on a table saw or with a circular saw. It will take a while, but it's a lot easier than using a hack saw. Most exterior doors measure 80 inches, but if your home is older or your entry threshold is unusually thick, you may need to trim the bottom of a new door. Metal doors are often just metal clad with the interior consisting of a man made pressed fiber material. Think about buy a door that fits the "finished" opening or you may end up paying for two doors. Both cases I cut the bottom. Use a chalk line or drywall square to mark the door between the two side marks. Re: Cutting Metal Door Frame skeeter2; I wouldn't cut the bottom of a metal jamb. Re-measure and mark the door on top of the tape. Door Cut-Off Quick Tips • Make sure you are cutting the bottom and not the top of the door. x 16 ft. Rubber Use this 2-1/4 in. Cutting the top off a steel door depends on one thing: the type of blade that is chosen. As most are anchored to floor by screws or tapcons (if concrete). If you cut off the bottom of the door, you will remove the kerfs for holding the door sweep in place.
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